At Wollin, we are redefining die casting with a strong focus on sustainability, efficiency, and profitability. Our next-generation Eco Spray technology revolutionizes spray processes by reducing resource consumption, improving productivity, and delivering a rapid return on investment.
Proven Results: A Case Study in Efficiency
A German foundry recently replaced its conventional spray system with Wollin’s Eco Spray while producing a 4,830 kg cover on a DCM 1,050t machine. The impact was remarkable:
- Significant Resource Savings
- Enhanced Productivity
- Release Agent Concentrate: Consumption reduced by 60%, from 21 ml to just 8.3 ml per spray, saving 12.7 ml per cycle.
- Energy Consumption (Die Temperature Management): Cut by 72%, from 0.178 kW to 0.05 kW per cycle.
- Compressed Air Usage: Reduced by 76%, from 2,100 L to 500 L per cycle.
- Fresh Water Usage: Decreased by 97%, from 1,800 ml to just 50 ml per cycle.
- Wastewater: Completely eliminated, dropping from 1,500 ml to 0 ml per cycle.
- Cycle Time: Improved by 18%, reducing from 59 seconds to 48 seconds per cycle.
- Output: Increased by 22%, from 61 to 75 shots per hour.
Why Choose Eco Spray?
- Sustainability – Reduces water, energy, and waste consumption, ensuring compliance with strict environmental regulations.
- Operational Efficiency – Faster cycle times and increased output maximize machine uptime and overall productivity.
- Cost Optimization – Lowers operating costs for energy, materials, and waste management, allowing businesses to reinvest savings.
- Future-Ready – Designed to meet evolving industry demands, providing a cutting-edge solution for next-generation die casting.
Eco Spray: A Sustainable Investment with Rapid Payback
Join the growing number of companies revolutionizing their die casting operations with Eco Spray. Experience the perfect balance of sustainability, efficiency, and profitability.
Contact us today or visit www.wollin.de to learn how Eco Spray can optimize your production processes.
