MAFA-Sebald Produktions GmbH

Langscheider Straße 45-47, 58339 Breckerfeld
Germany

Telephone +49 2338 9169-0
Fax +49 2338 9169-40
info@mafa-sebald.com

Location

Hall map

GIFA 2015 hall map (Hall 11): stand E66

Fairground map

GIFA 2015 fairground map: Hall 11

Contact

Kim Hermann Sebald

Vorstand/Geschäftsführer
Geschäfts- /Unternehmensleitung

Langscheider Straße 45-47
58339 Breckerfeld, Germany

Phone
+49 2338 9169-0

Fax
+49 2338 9169-40

Email
info@mafa-sebald.com

Alexander Kansin

Abteilungs-/Gruppenleiter
Marketing, Vertrieb, Werbung, PR

Langscheider Straße 45-47
58339 Breckerfeld, Germany

Phone
+49 2338 9169-0

Fax
+49 2338 9169-40

Email
info@mafa-sebald.com

Visit us

Hall 11 / E66

16.06.2015

Topic

Download

all-day

Visitors will be informed intensively about our products on request. Care / Counseling by Kim Hermann Sebald (CEO), Thomas Wanisch (Technology / Application)

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17.06.2015

Topic

Download

all-day

Visitors will be informed intensively about our products on request. Care / Counseling by Kim Hermann Sebald (CEO), Thomas Wanisch (Technology / Application)

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18.06.2015

Topic

Download

all-day

Visitors will be informed intensively about our products on request. Care / Counseling by Kim Hermann Sebald (CEO), Thomas Wanisch (Technology / Application)

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19.06.2015

Topic

Download

all-day

Visitors will be informed intensively about our products on request. Care / Counseling by Kim Hermann Sebald (CEO), Thomas Wanisch (Technology / Application)

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20.06.2015

Topic

Download

all-day

Visitors will be informed intensively about our products on request. Care / Counseling by Kim Hermann Sebald (CEO), Thomas Wanisch (Technology / Application)

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Our products

Product category: Ladling and dosing equipment for die-casting

Releasing Agents SpraySets

Releasing Agents-SpraySets help to spray prized Releasing Agents very fine and precise into moulds

Releasing Agents-SpraySet FR201TRS - Standard-Nozzle/Needle-Set 0,8mm - with material container 1 Litre Bayonet
The MAFA FR201TRS Releasing Agents-SpraySet was especially developed for the application of Liquids:

Therefore special appropriate for the application of Releasing Agents in plastic-moulds, as also in the Casting-Industry and other industrial branches.

The guns sprays very fine mist.

The guns has a variable air liquid control, as also an adjustable spray width. Therefore the set is very applicable.

The air connection has a standard male thread G1/4". The material is leaded through the swivable (also fixed supplyable) material hose.

The gun sucts the material itself or the material is delivered to the gun under pressure (then without our material container).

Nozzle and Needle made of Stainless Steel, supplyable sets: 0,5 - 0,8 - 1,0mm
Further executions on request

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Product category: Ladling and dosing equipment for die-casting

Spraygun B624A - 2 x rotating 360°

Industry-Spraygun B624A - Aluminum Container 1 litre
With full SWIVEL-Spraytube 360° - Length ca. 280 mm - and Sprayhead 360°

  • 2 standard lengths: 280mms and 1000mms

Air connections to your wishes

Spray nozzle is variable

The Industry-Spraygun B624A is very often used in foundries for the spraying of Blackenings, Facings and Releasing Agents, etc.

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Product category: Ladling and dosing equipment for die-casting

Spraygun B614A - Rotating Lance

Spray Lance rotates 360 °, angled, length 230 mm - Spraygun B614A - industrial spray gun - aluminum bayonet cup 1 liter

Air connections as desired

For many years in use worldwide - Special versions on request

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Product category: Ladling and dosing equipment for die-casting

Standard Paraffin Spraygun LP1 - steel container

Paraffin-Spraygun LP1 - red steel container volume 0,7 liters with screw thread - variable metal spray nozzle

For spraying Paraffin, Oil, Motor Cleaner, etc. - Regulation by adjustable spray nozzle

Air connections on request

Temperature range of the spray medium: up to 45 ° C - there are customers who have processed with this machine hot wax and have achieved excellent results

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Product category: Ladling and dosing equipment for die-casting

Spraygun 610A

Spraygun B610A - Aluminium-Bayonetcup 1 liter - Spray lance rigidly to 1 meters long in the standard

Various air connections possible

By adjusting the outer nozzle, the beam width can be adjusted

We supply various versions - please ask!

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Product category: Ladling and dosing equipment for die-casting

SprayHeads and SprayNozzles for the Industry

Here you will find various spray heads for different jobs. We are happy to assist you with special spraying and apllication problems.

The universal industrial spray unit: Spray Unit 624 ST1 - connections with male thread G1/4" - Aluminium execution

The spray can be adjusted through 170° - optional are further spray tube length possible

Air consumption at 6 bar - 9Nm3/h - Spraying pressure 4-10 bar
So you can make your own suction hose - based on your work situation - you will receive also : 1 suction check valve Art. 1499013301

Material connection: male thread G1/4"
Air connection: male thread G1/4"
M6 threaded mounting hole

The variable spray head for all applications. The spray can be controlled by adjusting the external nozzle.
This small spray unit is completely uncomplicated and has tremendous possible applications

Also available made of Stainless Steel

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Product category: Ladling and dosing equipment for die-casting

Facing Sprayers and Black Wash

The MAFA Facing-Sprayers help to apply / spray the facing-material very fine and accurate into the tools.
This ist very important to receive good quality casting parts.

Facing Spraygun SSP1 - Air Connection: Female Thread R1/4" - Material Brass Nozzle hole: ø1,5mm Standard - optional other sizes and materials possible
Air Nozzle hole: ø1,5mm Standard - optional other sizes possible
with practical Aluminium Screw Container - further types optional available
very fine spray, individual variable
The air nozzle is fixed, the material nozzle is variable in height, therefore you can vary individual to your needs
There is a large spare parts lists available - if you need special executions we ask you to contact us.

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Product category: Ladling and dosing equipment for die-casting

Air Pressure-Blacking System

Air Pressure Blacking Systems are traditionally used in the Casting Industry for various applications for a long time: Spraying of Graphite-Liquids - Spraying of Releasing Agents, Blackenings and Facings

180601 Blacking System air pressure DSA 2 - for spraying blackness, coatings, release agents or graphite
Air Nozzle hole ø4mm
Air connection ODø10mm - air pressure ca. 6 bar
Material connection ODø10mm
optional :
Air-Hoses
Blacking-Hoses
Spray Nozzles

We would be glad to develope special systems and spray extensions for you.

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Product category: Ladling and dosing equipment for die-casting

Braided Hoses SDS - braided with wire - assembled

Braided hoses already assembled for you - We assemble the hoses to your wishes

Assembled Steel Wire Braided Hose SDS TA - Ø10mm outer / inner Ø6 mm - double-sided press sleeves and cap nuts R1 / 4 " - sealing cone

Description of hose:
SDS TA - 0601520102 SDS Steel Wire reinforced hose 6/10 - 6 mm inner diameter / outer diameter 10mm - Nitrile - flexible steel wire reinforced hose for low pressure
for oil, fuel and air
Braiding of galvanized steel wire
Hose according to DIN 73379
Temperature range: -20 ° C to +80 ° C
Operating pressure at 20 ° C - 15 bar

Hoses in other executions to your request

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Product category: Ladling and dosing equipment for die-casting

Microdosage for Oil and other liquids

With LPC Dosage Oil you can apply preseted and reproducible amounts of liquid for very different work tasks.
Among others following tasks are possible: Greasing of plungers for Die Casting Machines - Filling or dosing of small amounts - Oil Dosing Pump

Different electronical activations are possible - your special needs can be solved.

183101 Dosage Oil Dosing Device - Micro Oil Pump - LPC MDS - Reproducible lot of settings - for different types of oil, for example, viscosity 500 mm ² / s

For automatic operation, the device is activated by the casting machine - also equipped with manual dosing button

Used among others for the metered lubrication of plunger with die casting machines - for die casting machines, cold chamber machines, aluminum casting machines and magnesium die casting machines, hot chamber machines, zinc die-casting machines

manufactured from stainless steel sheet - wall mount and desk mount possible

Technology:
Non-pressurized oil container with lid - content >5 liters
Power supply 24V DC
Compressed air supply
Lot of settings - 1. Volume control on the unit (the pump), - 2. Pulses of the machine multiplied the volume setting of the device
Equipment:
> 5 liter oil tank lid with support and handle knob
Dosing tube set with 4 meter hose, angled dispensing tube, pipe joint connectors and fasteners
Minimum amount of monitoring with level indicator (LED)
exhaust muffler
filter regulator

Adjustable dosing: 1 Volume setting on the device (on pump) - 2 Pulses of the machine multiplied the amount of the adjustment device

System supply:
Compressed air supply
24 volts DC

If you want special designs, we are at your disposal.

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Product category: Ladling and dosing equipment for die-casting

Graphite Sprayer, Powder Spray Systems

180801 Graphite Spraying System GSS 1 - Powder Spraying System - Spraying of Graphite, Waxes and other powder-based materials - we advice spraying tests

Turbulence-Cup with ca. 1,5 Litres contents, larger containers on request
With 320mms long spray tube made of metal, with spray nozzle
Separate adjustable ranges: Spraying Air A and Material Air L
Air connection: Coupler Nipple for Quick coupler Type 26 NW 7.2 others on request

The Graphite-Spraying System GSS 1 can be changed into a automatic working system. We would be glad to hear about your special needs.

Also available as 180802 Powder Spraygun GSS 2

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Product category: Ladling and dosing equipment for die-casting

Air Oil Burner Perplex

Air-oil burner Perplex 2 with blowback valve and oil savings - Maximum oil consumption - with oil jet ø2mm. 32 l / h - with direct connection to the air supply of about 6 bar constant pressure

180602 Compressed Air Oil Burner Perplex 2 - Muffle optional Art. 18060299

Air-Oil Burner Perplex 2 with back bubble and oil saving valve
Standard oil nozzles ø2mm - oil consumption up to 32 l / h - optional ø1mm oil nozzle - max. 12 l / h
with direct connection to the compressed air supply of about 6 bar constant pressure
The Air-Oil Burner Perplex 2 is transportable with one hand and suitable for the tightest spaces. The unit has an almost unlimited life.
It can be any liquid - even the most inferior - fuels are used, for example - mineral oil - heating oil - crude oil - tar oil, hot, warm up, so it is thin - Petroleum, etc.
The Air Oil Burner Perpelex 2 is suitable for example:

to dry (flaming) of molds and cores
Subsequent drying of bodies to repair and form the core
Heating of cast steel and aluminum molds - abflammen
Lighting of cupola furnaces, with no wood in about 15 minutes, 7-8 liters of oil consumption
Drying ladles of any size - standing pan: pan through the snout
Ausrußen of molds in steel foundries as a replacement of die coatings
Preheating before welding of castings
Burning of survival structures - especially suitable
Set of castings and structural components
Bending of pipes of every kind and size
Melting out of bearings and bushings

 

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Product category: Ladling and dosing equipment for die-casting

Pressureless Medium-Container

Pressureless Medium Container for spraying Blackings or Releasing Agents of any kind
Test equipment can be made ​​available for a fee
To help you to work and produce flexible and economic we offer you various solutions. Various modifications are possible. Please contact us!

4101.... Pressureless Medium-Container - ex 30 Litres - optionaler mobile - Stainless Steel-Execution - WITHOUT TÜV

* Pressureless Medium-Container for spraying Blackenings or Releasing Agents of any kind
* You are able to fill in Medium at any time, without any disruption of work
* A 250 Litres volume container made of Stainless Stees can be filled with Releasing Agents of Blackenings of any kind
* As the container is fitted on reels, you are able to place it anywhere
* A special pneumatic pumping system pumps the medium, if necessary, to a spraygun or spray unit or whatsever which sprays onto the tool then
* Spraygun or SprayHead can be supplied also double-sided
* You can operate the system manual or automatic with an electric signal or via an electric contact from a machine
* The system is very robust and therefore to be used over a long period, easy to use and does not need a long tome to learn it

For automatical use the unit offers a potential-free contact and is able to receive a starting-signal from the machine to start the spraying process.

The hoses for the spray (air/medium) and the electric cables have a lengths of 5 Meters and are fixed to the container.

The electric circuit is based on a Siemens SPS (Logo).

Needed connections are:
Air Pressure
Electric, 230V socket (others on request)

Optional a execution made of Steel, with inner-coating of 2-components paint is possible.

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Product category: Ladling and dosing equipment for die-casting

Heat Protection and High Temperature

We solve high temperature problems in the most severe industrial environments.

Heat Protection Hoses of knitted high bulk glass fiber coated with silicon - Pyrojacket PJ
Available with Inner Diameters of ø 6 - 127mms - for the safety of cables and hose lines

Wall thickness by all executions of hose ca. 3,6mms

* Standard length 15 meters (optional other lengths)
* Short lengths ex 1 meter are possible

The ultra-pure silicon-coating is:

abrasive-resistant
resistant against chemicals, oils and greases
UV - and Infrared resistant
self-extinguishing

The products are asbestos-free and don´t release poisonous gas and steam.

Pyrojacket PJ is extremely flexible and fits all bending radius of hoses and cables without problems.

The liquid-repellent attitude of the silicon-coating makes the products so ideal for the use with furnaces and casting implements of all kinds within the metallurgic industry.

Having contacts with liquid-metall the spillings roll-off at once and allow only slight heating-transfer onto the hoses and lines which are safed by Pyrojacket PJ.

The silicon-coating has also a very good flame-resistance.

the combination of glass-fibre base and silcon-coating gives excellent isolation datas. Therefore the products are also brilliant dedicated to isolate hot lines for steam and heat transfer oil. This leads to the saving of energy and safes also employees against injuries.

Temperature stability:

Constant: ca. 260° C
Flame impingement: ca. 800° C - 30 Min.
Radiant heat: ca. 1090° C - 15-20 Min.
Contact with liquid metall: ca. 1670° C - 30 Sek.

To prevent liquids from wicking into the inner braid of Pyrojacket we propose:
Pyrosil Tape PST non adhesive self curing tape.

Also available as endfinish are heat shrinkable and cold shrinkable hoses.

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Product category: Ladling and dosing equipment for die-casting

Releasing Agents Spraygun

TMK / TMK-S / TMK-R / TMK-DUO - Release Agent Spray Guns - available in different overall lengths

TMK - 2 pipes ø8mm steel

TMKS - 2 pipes ø10mm steel

TMK-R - 1 tube ø12mm steel

TMK-DUO - 2 pipes ømm steel - spray< head sprays to 2 directions

MAFA-Release Agent spray Guns are used in foundries, rubber factories, stamping and plastic injection molding factories. The Release Agent Spray Guns are channels segregated Medium-LIQ and Compressed Air AIR. Air consumption approx 300-350L / min at a pressure of 5 bar.

The medium supply can be carried out without pressure or by self-priming pressure pump, pressure vessels.

In order to achieve a very high spray performance, the spray head is specifically designed. The rate of spray is infinitely controlled via an adjusting screw.

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Product category: Ladling and dosing equipment for die-casting

Pellet Doser for Casting Machines

Accurately metered quantities preset - with the potentiometer "Dosage" can be applied depending on the setting / pellet size repeatable amount - if more pellets are required, the Repeat Rotary Switch "intervals" up to 12 repetitions are performed = 12 times the amount of the pre-quantity

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About us

Company details

The Management of our family-run company is more than 75 years after its foundation now in its third generation.

Our strengths lie in the design and manufacture of spray and spray equipment as release agent spray guns, piston lubrication equipment and appliances used by industries.

Release Agents Sprayguns
Through our many years of experience in the field of spray technology, we have developed a wide range of sprayers. Whether in the foundry, forge or in the pharmaceutical industry, our devices are used everywhere and worldwide.
Because of our complete in-house production from the handle to the final gun, our customers receive a quality product. Even special requirements are implemented even in small quantities.

Piston lubrication equipment
When developing our piston lubrication equipment, we make sure that they are easy to use. Low maintenance and proven components provide reliable operation.
Important components are developed and manufactured specially in our house.
Whether pellets, oils or powder - you get the appropriate dosing for any form of piston lubricants.

We develop the right solutions and implement them in our products. Through our many years of experience in the fields of spraying, we launched an extensive product range on the market. Our products meet the ever-changing market needs by continuous overwork and expansion.

Many global renowned customers for over 40 years already rely on MAFA-Quality products.

We would be very pleased to welcome you at our booth.

Your MAFA team from Breckerfeld

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Company data

Sales volume

1-9 Mio US $

Export content

max. 50%

Number of employees

1-19

Foundation

1938