Schenck Process Europe GmbH

Pallaswiesenstr. 100, 64293 Darmstadt
Germany
Telephone +49 6151 1531-0
Fax +49 6151 1531-66
sales@schenckprocess.com

Location

Hall map

METEC 2015 hall map (Hall 5): stand G22

Fairground map

METEC 2015 fairground map: Hall 5

Our range of products

Product categories

  • 07  Moulding sand preparation and sand reclamation
  • 07.01  Moulding sand preparation
  • 07.01.09  Screening machines and installations (silos and hoppers see 15.07)
  • 15  Transportation and storage
  • 15.02  Cranes, hoists, rack trucks and accessories

Cranes, hoists, rack trucks and accessories

  • 15  Transportation and storage
  • 15.03  Pneumatic conveyors
  • 15  Transportation and storage
  • 15.05  Oscillating conveyors

Oscillating conveyors

  • 15  Transportation and storage
  • 15.06  Continuous conveyors (belt conveyors, bucket conveyors and others)
  • 18  Control systems
  • 18.02  Control equipment, automation technology
  • 22  Environmental protection and waste removal
  • 22.03  Dust extraction systems

Dust extraction systems

  • 22  Environmental protection and waste removal
  • 22.04  Filters and filter materials

Filters and filter materials

Our products

Product category: Screening machines and installations (silos and hoppers see 15.07)

LinaClass® SLR Crusher unloading screen

LinaClass® SLR

Crusher unloading screen

Universal application, high performance

Accurate classification of different materials Do you need to classify ore, coal, coke, sinter, pellets or rock reliably in large quantities? Then you need solutions which can be specially adapted in order to achieve the high quality required.

Our solutions Schenck Process linear vibrating screens fulfil all these requirements perfectly. They can handle the largest quantities of materials, and classify them to a high level of accuracy. Driven by robust DF force exciters, they are specially adapted to the widest range of requirements.

Crusher unloading screens For the automatic charging and unloading of crushers.

Width: up to 2,800 mm Length: up to 8,500 mm

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Product category: Screening machines and installations (silos and hoppers see 15.07)

LinaClass® SLS Linear vibrating screen

LinaClass® SLS

Linear vibrating screen

Universal application, high performance

Accurate classification of different materials Do you need to classify ore, coal, coke, sinter, pellets or rock reliably in large quantities? Then you need solutions which can be specially adapted in order to achieve the high quality required.

Our solutions Schenck Process linear vibrating screens fulfil all these requirements perfectly. They can handle the largest quantities of materials, and classify them to a high level of accuracy. Driven by robust DF force exciters, they are specially adapted to the widest range of requirements.

Flat-deck screen machine The classic version for the classification of all bulks goods capable of sieving. All common screen linings can be used. Available as a single- or multiple-deck machine.

Width: 1,300-4,500 mm Length: 4,800-11,500 mm Capacity: up to 3,000 t/h Separating cut: up to 100 mm

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Product category: Screening machines and installations (silos and hoppers see 15.07)

LinaClass® SLH Single-deck hot screen

LinaClass® SLH

Single-deck hot screen

Universal application, high performance

Accurate classification of different materials Do you need to classify ore, coal, coke, sinter, pellets or rock reliably in large quantities? Then you need solutions which can be specially adapted in order to achieve the high quality required.

Our solutions Schenck Process linear vibrating screens fulfil all these requirements perfectly. They can handle the largest quantities of materials, and classify them to a high level of accuracy. Driven by robust DF force exciters, they are specially adapted to the widest range of requirements.

Hot screens Developed for the screening out of hot materials (up to 950°C). Thanks to their heat-resistant materials, robust construction and special screen lining attachment, these machines are perfectly equipped for even the most extreme conditions.

Width: 800-4,000 mm Length: 3,000-8,340 mm Capacity: up to 1,500 t/h Separating cut: up to 50 mm

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Product category: Screening machines and installations (silos and hoppers see 15.07)

LinaClass® SLK Linear vibrating screen

LinaClass® SLK

Linear vibrating screen

Universal application, high performance

Accurate classification of different materials Do you need to classify ore, coal, coke, sinter, pellets or rock reliably in large quantities? Then you need solutions which can be specially adapted in order to achieve the high quality required.

Our solutions Schenck Process linear vibrating screens fulfil all these requirements perfectly. They can handle the largest quantities of materials, and classify them to a high level of accuracy. Driven by robust DF force exciters, they are specially adapted to the widest range of requirements.

Flat-deck screen machine The classic version for the classification of all bulks goods capable of sieving. All common screen linings can be used. Available as a single- or multiple-deck machine.

Width: 1,300-4,500 mm Length: 4,800-11,500 mm Capacity: up to 3,000 t/h Separating cut: up to 100 mm

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Product category: Screening machines and installations (silos and hoppers see 15.07)

FlexaClass

FlexaClass

Flip-flop screens with patented attachment system

Maximum efficiency even with hard-to-screen bulk material

Accurately classify hard-to-screen bulk material

Do you need reliable screening for large volumes of moist, sludgy, tacky or sticky materials or near-mesh material? Then you need solutions which can be specially adapted in order to achieve the high quality required.

Our solutions

FlexaClass flip-flop screens separate even hard-to-screen bulk material such as blast furnace slag, iron ore, coal, sand and gravel, sinter, glass, compost, wood, fertilizer, pellets, coke, construction waste, gravel, and ballast. Flip-flop screens use very thin, flexible screen mats without additional reinforcement. Vibration is generated by the relative movement of the cross-beams. This accelerates the material, breaking up clumps and preventing the screen openings from becoming blocked because the fine particles are easily separated.

Flip-flop screens:

Designed for the processing of hard-to-screen bulk solids such as materials with a high proportion of fines, a high moisture content or materials that tend to stick in screen openings.

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Product category: Screening machines and installations (silos and hoppers see 15.07)

CONiQ

CONiQ

Condition monitoring for screening machines and vibrating feeders

Continuous condition monitoring to protect machine components

By continually monitoring the condition of various parameters, for example temperature and mechanical vibration, CONiQ protects the machine and its components. The condition monitoring system ensures early detection of damage and condition-based maintenance of the machine. The real-time monitoring of critical variables delivers additional peace of mind and makes sure the machine is energy-efficient.

CONiQ is specifically optimized for vibratory equipment, which sets it apart from general-purpose condition monitoring systems

The benefits of CONiQ at a glance:

Automated interpretation of condition parameters based on knowledge of the machineMonitoring of machine movements in six dimensionsRobust design of all parts to withstand constant vibratory movementQuick and easy retrofitting possibleMinimal wiring required thanks to separate measuring and evaluation unit

Cable routing and cable protection on the exciter adapted for use on vibrating machine

Separate and therefore optimized monitoring of structure-borne sound and machine movement

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Product category: Screening machines and installations (silos and hoppers see 15.07)

LinaClass® SLO Banana screen

LinaClass® SLO

Banana screen

Universal application, high performance

Accurate classification of different materials Do you need to classify ore, coal, coke, sinter, pellets or rock reliably in large quantities? Then you need solutions which can be specially adapted in order to achieve the high quality required.

Our solutions Schenck Process linear vibrating screens fulfil all these requirements perfectly. They can handle the largest quantities of materials, and classify them to a high level of accuracy. Driven by robust DF force exciters, they are specially adapted to the widest range of requirements.

Banana-type screen machine This machine takes its name from the banana-like arrangement of the screen linings. This enables the sieving of larger quantities of material with a high content of fine particles. The advantage in comparison to the conventional sieving machine: a much larger feed quantity with the same screen area. Available as a single- or double-deck screen machine.

Width: 1,300-4,500 mm Length: 4,800-10,800 mm Capacity: up to 4,000 t/h Separating cut: up to 100 mm

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Product category: Screening machines and installations (silos and hoppers see 15.07)

LinaClass® SLG Linear vibrating screen

LinaClass® SLG

Linear vibrating screen

Universal application, high performance

Accurate classification of different materials Do you need to classify ore, coal, coke, sinter, pellets or rock reliably in large quantities? Then you need solutions which can be specially adapted in order to achieve the high quality required.

Our solutions Schenck Process linear vibrating screens fulfil all these requirements perfectly. They can handle the largest quantities of materials, and classify them to a high level of accuracy. Driven by robust DF force exciters, they are specially adapted to the widest range of requirements.

Flat-deck screen machine The classic version for the classification of all bulks goods capable of sieving. All common screen linings can be used. Available as a single- or multiple-deck machine.

Width: 1,300-4,500 mm Length: 4,800-11,500 mm Capacity: up to 3,000 t/h Separating cut: up to 100 mm

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Product category: Pneumatic conveyors

RotoScrew Pneumatic Injection

RotoScrew

Pneumatic Injection

Schenck Process has designed pneumatic injection solutions across many industries and has consistently improved productivity rates, system reliability, availability and performance for organizations that operate within markets such as iron and steel and non-ferrous metals.

Wherever there is a need to inject powdered or granular materials, into a process environment, there is a potential application for Schenck Process injection technology. Products can be continuously injected into process environments at smooth, easily controlled rates, with accuracies +-0.5% and against back pressures of 20 barg or more.

The RotoScrew is a Pneumatic Injection device for introducing materials into an enclosed pipeline. It can be used for promoting SteamPhase flow in long distance conveying applications or for regulating a steady stream of material in a controlled manner into a process. The unit is an accurate volumetric screw feeder which is incorporated into a set of high pressure conveying vessels with a low differential pressure to ensure low wear of the pipeline.

The RotoScrew has proved to be an effective and highly reliable method of conveying material from a single collection point to a process vessel, for example granulated or lump materials, through a sub liquid level lance furnace raceway or discharged into a void as required by the process. The RotoScrew is mounted in a batch transfer vessel to control the leaving material. This vessel is named the dispense vessel. It can be used alone where process delivery is intermittent and small, but is usually incorporated into a tandem pair working together or a lock and dispense pair working together to deliver a constant stream of material to the process.

The RotoScrew system has been used in Power industry, to provide a constant feed of materials such as coal, wood pellets and saw dust into the combustion process allowing for a more efficient method of handling these fuels.

Applications of Pneumatic Injection

Blast Furnace Coal InjectionGranular Coal InjectionPulverised Coal InjectionDeep Ladel InjectionTorpedo InjectionFlux FeedFeO InjectionElectric Arc Furnace (EAF) InjectionAOD InjectionCupola InjectionOxy-Fuel BurnersCT Converters Slag FurnaceReverbatory FurnacePeirce Smith ConverterBlast FurnaceFlash FurnaceBath SmelterFlash SmelterFlash ConverterCodelco CT Converter

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Product category: Pneumatic conveyors

MULTICOR® K & MULTICELL Coal dust feeding

MULTICOR® K & MULTICELL

Coal dust feeding

An unbeatable team

Pulverised coal feeding requires economic efficiency, quality and maximum reliability. The parameters are based on the interplay of overall system engineering, material discharge, feeding and pneumatic material transport. Optimal pulverised coal feeding in three steps Perfectly matched system components are a basic requirement for optimal three-step pulverised coal feeding. This is realised in a pressure-proof mass-flow feed system using the Coriolis principle with a horizontal star feeder.

1. Pulsation-free silo extraction Schenck Process Silo Engineering stands for mass flow at the beginning of the process chain. The large silo outlet and agitation system which is integrated into the horizontal star feeder ensures the homogenisation of the material and its pulsation-free discharge from the silo.

2. Exact measurement – excellent feeding performance The material flow is measured quickly and precisely using the Coriolis principle. It functions without being affected by any external influences. The MULTICELL horizontal star feeder’s speed control performs the direct mass flow measurement. This ensures that the actual feed rate exactly corresponds to the specified nominal value.

3. Pulsation-free transport Our engineering ensures the ideal layout of the pneumatic conveyor line. The required amount of air and the conveyor cross-section are calculated to ensure optimal transport of the fuel from the feeder to the burner. The exact design pressure and intake volume of the blower are also determined.

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Product category: Pneumatic conveyors

RotoFeed Pneumatic Injection

RotoFeed

Pneumatic Injection

Schenck Process has designed pneumatic injection solutions across many industries and has consistently improved productivity rates, system reliability, availability and performance for organizations that produce power by burning solid fuels.

Wherever there is a need to inject powdered or granular materials, into a process environment, there is a potential application for Schenck Process injection technology. Products can be continuously injected into process environments at smooth, easily controlled rates, with accuracies ±0.5% and against back pressures of 20 barg or more.

The RotoFeed machine consists of two pressure vessels, a rotating volumetric feeder at the outlet and valves to control the air supply, material flow and vessel pressure. The dispensing vessel is used to provide a constant supply of material to the volumetric feeder. When the material is being injected, the dispensing vessel will be pressurised. The lock vessel is used to periodically replenish the dispensing vessel with material. In this way, injection of material to the process can be continually maintained.

The RotoFeed system has been used in Power industries, in order to continuously inject wood pellets and saw dust into the pulverizer allowing for a safer more efficient method of handling this volatile fuel.

Applications of Pneumatic Injection

Granular Coal InjectionPulverised Coal InjectionWood Pellet InjectionOxy-Fuel Burners

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Product category: Oscillating conveyors

Vibrating feeder

Vibrating feeder

No easy task When medium, heavy or extremely abrasive materials have to be transported over different conveyor lengths from silos or other storage containers.

Our solution We offer the perfectly adapted solutions à la Carte for even the most demanding tasks– from individual solutions to individual components and product solutions. Schenck Process vibrating feeders are preferably used for discharging bulk solids from silos. They transport medium to large material flows over conveyor routes of varying length. Even very heavy, highly abrasive materials can be discharged under the most difficult of conditions with the aid of our specially designed vibrating feeders. Feeders with magnetic exciters, unbalance exciter or force exciters are used, depending on the application.

Service and know-how inclusive Talk to our specialists, and let us put forward a tailor-made solution that will be well worthwhile.

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Product category: Continuous conveyors (belt conveyors, bucket conveyors and others)

MoveMaster® Corrugated belt conveyor

MoveMaster®

Corrugated belt conveyor

Working Principle The material is fed onto the belt at the loading point. The conveyor is fitted with a pre-conveyor, or silo, which in combination with a weighing system determines the amount of material that is fed onto the corrugated belt conveyor.

At the outlet the material is discharged from the pockets thanks to its self-weight, centrifugal force and rapper pulley.

Benefits

Easy to integrate in existing plantsVertical conveyanceMinimal dust formation due to flexible conveyor configurationFlexibility allows for material discharge from the conveyor at the outletEnvironmentally secure system:protects the material conveyedMaterial which falls from the downhill conveyor is lifted by a cleat and sent back to the uphill conveyor

A TEDO product, Schenck Process Group

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Product category: Continuous conveyors (belt conveyors, bucket conveyors and others)

MoveMaster® U belt conveyor

MoveMaster®

U belt conveyor

Working Principle At the material inlet point the belt is open in the same way as is the case with conventional belt conveyors. A special roller configuration forms the belt to create a special U shape. Material is transported to the outlet in the U-shaped conveyor. A similar roller configuration to the one used for shaping the belt is used to open it. U belt conveyors have major advantages over tube conveyors, e.g. higher feed rates. In other words, a narrower belt and a smaller design are used for the same feed rate.

Benefits

Easy to integrate in existing plantsSuited for long distances and rough terrain as well as horizontal and vertical curvesConveyed material is protected against outside influences (wind, rain, snow, etc.)Environment is protected against potential loss of materialLower costs and smaller design compared to tube belt conveyorsIdentical capacities as conventional belt conveyorsMaximum length of the conveyor is the same as with a conventional belt conveyor

A TEDO product, Schenck Process Group

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Product category: Continuous conveyors (belt conveyors, bucket conveyors and others)

MoveMaster® Tube belt conveyor

MoveMaster®

Tube belt conveyor

Working Principle When material is loaded onto the conveying belt, the belt is open and the material is supplied in the same way as is the case with conventional belt conveyors.

Special devices close the belt carrying the conveyed material.

The belt forms a closed pipe over the entire conveying distance.

The belt opens automatically before the material discharge point is reached and the material is then discharged.

Benefits

Easy to integrate in existing plantsSuited for long distances and rough terrain as well as horizontal and vertical curvesConveyed material is protected against outside influencesEnvironment is protected against potential loss of material

A TEDO product, Schenck Process Group

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Product category: Continuous conveyors (belt conveyors, bucket conveyors and others)

MoveMaster® Belt & Bucket Elevators

MoveMaster®

Belt & Bucket Elevators

Schenck Process and Redler, known throughout the world as the originators of ‘En-Masse’ handling, and manufacturers of top quality equipment are able to design and manufacture Belt & Bucket Elevators that are ideally suited for the handling of materials such as wheat, grain, coal, raw meal, limestone and alternative fuels. The elevators are robust, economical and resistant to abrasion and can be designed to be dustless and able to handle materials up to temperatures of 350ºC. . The machines are designed for maximum throughout and incorporate special features and benefits designed for the various industrial markets aimed at reducing material degradation.

The Belt and Bucket or Chain and Bucket Elevators can be configured in a single, double or triple row bucket arrangement to suit the required tonnage rates. The Schenck Process Belt and Bucket Elevators are manufactured by utilising some of the most modern and up to date laser cutting, computerised punching and forming tools. With the additional use of jigs and fixtures this enables a high degree of precision and accuracy during manufacture and assembly, both in the factory and on site.

Chain and Bucket Elevators are recommended for heavy loads and large lumps of material and are adaptable for materials that tend to pack together. Chain and Bucket Elevators are more suitable for very heavy duty service.

Belt and Bucket Elevators are recommended for lighter and free-flowing materials with a small amount of lumps. Belt Elevators have a high degree of durability and can run at higher speeds.

Explosion Relief

The inclusion of Explosion Relief Panels is a serious issue. Consideration should be taken in the handling of materials which may produce levels of dust. When planning your project, consultation with the Health and Safety at Work Act involving COSHH regulations is advisable. Explosion relief panels can be supplied where recommended.

Elevator Specification

Head Section: Manufactured from 3 and 5mm quality steel, stiffened and flanged for accurate assembly. The head section comes complete with a removable top profiled section for quick access to the 6mm thick rubber lagged pulley and shaft/bearing arrangement. The standard rubber lagged pulley assists the elevator for ‘start up’ under loaded conditions and contributes to good belt alignment.

Boot Section: Manufactured from 3 and 5mm quality steel flanged and stiffened for rigid construction and alignment. The elevator boot comes complete with a fabricated crowned pulley and shaft assembly with ample access and inspection doors incorporated with the boot design which also features a self cleaning boot arrangement as a standard feature which minimises product degradation and admix. The elevator belt is tensioned via a screw arrangement on either side of the boot with capacity being achieved no matter which level the boot pulley is positioned.

Casing: constructed from thickness of 2mm, 3mm or 5mm steel dependant upon the overall size of the elevator. Sections fitted with flanges for dust tight construction and ease of installation and alignment. Bolted access panels are fitted for bucket installation and maintenance purposes.

Belt: Multiply low stretch elevator belting with polyester/polyamide woven carcase, Black Rubber covers and punched holes for bucket attachment. Oil resistant, fire resistant anti-static covers are available on request. Belt wander tracking sensors are available as an optional extra.

Buckets: Quality pressed steel buckets designed to give maximum throughput but still maintaining the perfect fill and discharge characteristics. Optional plastic or stainless steel buckets are available on application.

Finish: Standard – Painted Enamel: Optional – Galvanised steel or hot dip galvanised special paint finishes or corrosion resistant steels available on application.

Drive: Multiply low stretch elevator belting with polyester/polyamide woven carcase, Black Rubber covers and punched holes for bucket attachment. Oil resistant, fire resistant anti-static covers are available on request. Belt wander tracking sensors are available as an optional extra.

Optional Extras: The RoCon units acts as a rotation sensor when fitted to the tension shaft of the Elevator to detect either a drop in speed or a complete stop. Access Platforms are available in either a half or full section design complete with hooped safety ladder and rest platform where necessary.

Explosion Relief: All Elevators come complete with a hinged explosion relief door fitted with a limit switch adjacent to the head section of the Elevator, plus a pair of explosion relief panels every six metres or casing

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Product category: Continuous conveyors (belt conveyors, bucket conveyors and others)

MoveMaster® En-masse chain conveyor

MoveMaster®

En-masse chain conveyor

Gentle handling of bulk materials

MoveMaster® – The Mechanics of En-Masse Conveying and Elevating En-Masse movement is the term used to describe the unique method of conveying bulk materials smoothly, gently and economically. Material is induced to move like a liquid through a slender dust tight steel casing, horizontally, on an inclined plane, vertically and around bends. The conveyor feeds itself at any point with a uniform load. The skeletal flight configuration induces the material to flow in a solid, placid column. There is no internal disturbance or pressure on the material and the load can be discharged at any opening, where it is permitted to fall away from the flights. The conveyor is not a scraper conveyor. There is no dragging or scraping action, material simply moves forward in a solid placid column, ‘En-Masse.

MoveMaster® Conveying & Elevating with Proven Technology

MoveMaster® En-Masse Conveyors Movement of the chain when buried in the material will induce the whole mass to move forward gently in a solid, placid column ‘En-Masse’. Material dragging, particle tumbling or rolling DOES NOT occur. MoveMaster® Conveyors are manufactured in a standard range of sizes from 200mm wide upwards, enabling them to meet every requirement. Multiple inlets and/or outlets for conveyor intake or discharge. ‘Two-Way’ Conveyors will convey in both directions.

MoveMaster® En-Masse Eleveyors Movement of the chain when buried in the material will induce the whole mass to move forward gently in a solid column. The eleveyor design permits the column of material to be moved vertically or on an inclined plane. Eleveyors are manufactured in a standard range of sizes from 200mm wide upwards, which enables them to meet every requirement.

The Benefits of MoveMaster® En-Masse Handling Cost Effective Capital Costs prove very competitive with other forms of handling equipment, thus giving quicker ‘payback period’. Power Running Costs significantly lower than most other forms of equipment, i.e they can be as low a 1/10 of dense phase conveying. Low Cost Maintenance. Heavy duty rigid construction in simple modules, high strength chain, choke detectors, overload and underspeed switches all ensure easy maintenance at infrequent intervals. Labour Saving Manual to fully automatic control of single or multiple machine systems provided by proven BASIC control systems. No specialised maintenance staff required. Environmentally Acceptable Totally Enclosed machines and transfer points of dust-tight and weatherproof construction. Safe as all moving parts are totally enclosed. Versatile Specialised features of ‘En-Masse’ equipment offer versatility to plant layout. Handles virtually all types of dry bulk products. Size Size and duty comparison with alternative forms of handling equipment. Gentle Handling Materials moves ‘En-Masse’ slowly in a solid placid column with the conveying elements; thus degradation is virtually eliminated. Chain Design permits material column to change direction through bends, without degradation. Proven Over 100 years experience of handling hundreds of bulk materials worldwide within a wide range of industries

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Product category: Control equipment, automation technology

IntraBulk® BRU Bulk reception unit

IntraBulk® BRU

Bulk reception unit

The IntraBulk® BRU reception unit is an above ground bulk material reception solution providing a user friendly, cost-effective alternative to conventional below ground intake pits. IntraBulk® BRU systems can create a marked reduction and significant cost reductions in areas with the need for expensive civil works, and across a diverse range of industries.

The IntraBulk® BRU is capable of receiving bulk materials from a range of material handling vehicles, such as:

Road tipping trucksFront-end loading unitsWalking floor trailers

The incredible diversity of the IntraBulk® BRU offers complete material handling and reception units solutions for all needs.

How does the IntraBulk® BRU work?

The IntraBulk® BRU is incredibly easy to operate and offers advanced material handling in a simple and straightforward fashion:

Material is discharged from the material handling vehicle into the IntraBulk® BRU hopper, which is conveyed further into the IntraBulk® BRU reception unit.

The wide apron belt design permits a very low loading height allowing the trucks to discharge material directly into the entry section, requiring only a very small ramp.

Once the material has been discharged completely, the versatile IntraBulk® BRU can either convey it into the processing system or act as a buffer store.

Following successful completion of the material handling process, a new load can then be deposited and the process can begin again

IntraBulk® BRU Product Range

Casing: Constructed from 2/3mm quality steel in 2.4 metre sections (EB22** only), flanged for true alignment and easy installation in a neatly designed single or split leg arrangement.

RU2000Low Density materialsRU3000Medium Density MaterialsRU4000High Density Materials

The Benefits

Low cost above ground installationsReduced pit/hopper depth (if required)Civil works reduced or virtually eliminatedCompact installationRapid reception of materialReceives from truck, front end loader or walking floorFast vehicle turnaroundBuffer storage capacityConveys dry and wet materialsConveys dusty and sticky materialsBridging and blocking eliminatedRegulated discharge to processRapid discharge to processLow power & operating costsEnvironmental system designLow dust emissionsEasy access for maintenanceSafe unit operation

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Product category: Control equipment, automation technology

FulFiller® C Container loading system

FulFiller® C

Container loading system

High-speed loading

The container loading system for granulated bulk material Container loading made easy while also reducing time, costs and manpower in one and maintaining maximum efficiency. This is the promise brilliantly delivered at speed by the FulFiller® C from Stock Redler, a member of the Schenck Process Group.

The technologies deployed are based on proven module solutions which allow for various, individually adapted forms of use.

Applications: filling granulate bulk material into ISO standard containers in the chemicals industry, in the production of polyolefins, in haulage and for example in the processing of grain and soya

Maximum output in minimum time When loading containers with sensitive bulk materials like pellets, granulate and grain, not only do customers want a form of conveyance which is gentle on the product but also maximum output with the most efficient way of working. The FulFiller® also offers flexibility and adaptable modules for special requirements.

The FulFiller® MFF, CFF and DMF modular product solutions comprise three modules, the first two of which share an identical structure.

The belt thrower which accelerates the material at high speed in a 90° bend and gently transports the material into the container.The control system with control panel, Siemens PLC and three-phase current connection for additional equipment, plus cables and power plug.

FulFiller®-MMF: MMF stands for Mobile Forklift Frame and delivers maximum flexibility during operation. The system is perfectly suited for existing and new unloading equipment. Since the transporting unit is based on a forklift, the FulFiller® can be attached at the end of the container to be filled even before the container is moved under the silo or filling hopper.

Structure: painted heavy-duty steel frame with access platforms and railings.

FulFiller®-CFF: CFF stands for Customer Fixed Frame and is produced with an individual, customised, fixed supporting structure for special silos for loading containers. The container trailer is reversed towards the FulFiller®, connected and loaded.

Structure: heavy-duty supporting structure made from painted steel with catwalk which can be individually adapted to the height of work.

FulFiller®-DMF: DMF stands for Dedicated Mobile Frame and has a mobile supporting structure on wheels which has been designed for flexible use. The mobile supporting structure is rolled under the silo before the container is reversed into position.

Structure: heavy-duty supporting structure made from painted steel with catwalk, chassis on wheels, adapted to the individual height of work.

Key benefits:

Individual solutionsSimple to operateEnergy-saving useLow-maintenanceMaximised container loadingMinimised loading timesGentle on the product

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Product category: Scales and weighing machines

Weighing Sensors

Weighing Sensors

For classic and special tasks

From standard through to very special solutions From classic solutions for regular tasks through to weighing tasks in the most difficult locations – at Schenck Process you get all you need from a single source. Schenck Process’ weighing sensors can turn practically anything into a scale, with a level of accuracy from +/- 0.05% up to the highest precision legal-for-trade C5 and C4 Mi-7.5. We use weighing sensors to weigh light and heavy weights ranging from 5 kg up to 470 t.

Applications: Internal through to hazardous (potentially explosive) area applications with environmental conditions requiring protection types up to IP 68. Applications up to temperatures of 150°C.

Entrust your weighing tasks to the inventors of load cells.

RTN ring torsion load cells: For reliable, calibrated accuracy filling of valuable bulk materials in case of hopper scales. Rated load: 1 t – 470 t. Accuracy classification: +/- 0.05% to C4 Mi-7.5

RTB ring torsion load cells: For reliable, calibrated accuracy filling of valuable bulk materials in case of hopper scales and platform scales. Rated load 130 – 500 kg. Accuracy classification: C3/C3 Mi7.5/C6.

VBB load cells: For rated loads under 1 t. Reliable, calibrated accuracy. Rated load: 0.1 t – 0.5 t. Accuracy classification: D1 – C4

Measuring Eye, DMA Type: Compact sensor for measuring forces and masses. Can be used in potentially explosive atmospheres, protected to IP 68.

Adequate mounts for each application:

Compact mounts VKNElastomer mounts VENPendulum mount VPNPivots VFN

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Product category: Scales and weighing machines

Crane scales

Crane scales

Cost saving. Time saving.

Weigh moving goods without wasting time Around the world, cranes are used to load ships, vehicles and containers. Casting and charging cranes handle material flows in foundries and steelworks. These materials must be frequently, reliably and accurately weighed, and without any delay. Schenck Process supplies the perfect solution: electromechanical crane scale systems for all required classes of accuracy, customised for specific projects and applications, from systematically planned standard solutions through to customised design.

Complete single-source solution: Schenck Process scales use specially developed load cells or sensors, plus the modular DISOMAT® electronic data compatible analysis system. The weighing data can be transmitted to printers, secondary display units or to electronic processing systems via infrared or radio transmission. The DISOMAT® unit and the corresponding display and recording instrumentation can be installed on the crane itself or as a stationary unit. No special training is required to operate this unit.

Contact the Schenck Process specialists Benefit from our decades of experience and know-how, based on hundreds of installations.

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Product category: Scales and weighing machines

Crane scales Upper sheave-block weighing

Crane scales

Upper sheave-block weighing

Pre-assembled, space-saving, highly accurate

Weighing in the upper sheave-block Upper sheave-block weighing is perfectly suited to cases where an elegant solution is needed and needed quickly. This solution uses DRA radial load transducers that measure and transfer the radial loads of the crane cables, in turn making the supporting structure a technical weighing element.

Special technical features The crane’s structural calculations do not have to be changed or limited in any way. The bolt diameters or rope sheaves used do not have to be changed. No extra height is needed for installation.

Other benefits Can be retrofitted very quickly as the weighing system is pre-assembled in a new bearing stand on the floor which is then permanently welded to the crane trolley and mortised. There are no critical cable connections. Extremely easy to maintain and protected against extreme temperatures. Up to 80% of the crane cables can be recorded by the weighing system when using an upper sheave-block setup. At the end of the day, an accuracy of up to +/- 0.2% of the limit value is achieved. Signal transfer and energy supply are simple as the system is fitted on the crane trolley. The scales can also be fitted with the DISOMAT® Tersus plus scales terminal.

» Weighing in the chassis » Weighing in the crane trolley

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Product category: Scales and weighing machines

Crane scales Weighing in the chassis

Crane scales

Weighing in the chassis

Low installation height, low-maintenance, precise results

Weighing the crane trolley near the chassis Which technical weighing solution is the most cost-effective and most reliable for the given circumstances? This is always the key question asked by customers wanting to plan scales for ladle transfer cranes. Especially when the amount of space available is limited as is often the case when retrofitting.

Our solution The extremely low installation height of our crane scales solution even allows for retrofitting in the tightest of spaces. The principle our solutions use is that several weighing units are integrated at the interface between crane frame and chassis. From there they can record the transferred ladle weight in full and transfer any motion forces which arise. The weighing units consist of several DWB weighbeams.

Precision, reliability and ease of maintenance We achieve very low maintenance levels by using permanently screwed down weighing units which contain no moving or wearing parts requiring adjustment. There are no critical cable connections, as you would find in cross-beam installations. Last but not least, the scales offer very good protection from radiant heat thanks to their compact and modular design. Their accuracy is up to +/- 0.1% of the limit value of the weighing range.

Ladle ferriesWeighing in the crane trolleyUpper sheave-block weighing

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Product category: Scales and weighing machines

Ladle ferry Pig iron production

Ladle ferry

Pig iron production

Adaptable, robust, reliable

Operational reliability under the toughest of conditions Ladle ferries in steel plants transport the steel to the downstream crane or secondary metallurgy. The weighing system used must have extremely robust characteristics. Schenck Process weighing systems are designed for just these tough conditions. They remain unscathed in the face of the high mechanical impact of inserting the casting ladle into the ladle support, high horizontal forces resulting during insertion impact and extreme temperatures of the liquid pig iron or steel. Even dirt or slag splash have no impact on reliable operation. Other benefits inlude: short changeover time, quick production start-up after installation and maintenance

Individual solutions or the complete package Depending on the amount of space available on the ferry, we recommend fitting RTN load cells with VEN elastomer mounts or WDI weighing discs with fixed or loose bearings on ferries with a double-frame setup.

DWB weighbeams are perfectly suited for ferries without double frames but with ladle supports in the centre of the vehicle. Changing a ladle ferry to a DWB weighbeam increases operational reliability because each weighbeam is fitted with an integrated temperature sensor displayed on the control panel. The complete MULTILADLE package from Schenck Process is a very reliable system for ladle ferries. Since the package is fitted with infrared or radio data transfer, damage to the trailing cable installation and cable drum, for example, is avoided.

» Upper sheave-block weighing » Weighing in the chassis » Double-frame solution

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Product category: Scales and weighing machines

Scrap ferries and scrap trailers Pig iron production

Scrap ferries and scrap trailers

Pig iron production

Adaptable, precise, tough

Mobile applications One thing is of paramount importance for scales in scrap ferries or trailers: you must be able to position them anywhere. Schenck Process weighing system solutions are designed with this in mind. As mobile equipment, they can always be positioned in close proximity to various scrap fractions. The best place to fit weighing systems is inside the vehicle frame under the scrap bucket but sufficiently clear of the ground. This protects the weighing system from scrap parts, dampness and mud. Scrap ferry scales on vehicles with shock absorption are usually designed as double-frame solutions with large RTN load cells. We recommend weighbeams with integrated overload protection for vehicles without suspension or damping.

High levels of weighing accuracy. Guaranteed! Despite being highly dynamic, the weighing equipment we fit in scrap ferries achieves accuracies of up to +/- 0.1% of the weighing range’s limit value. The precise charging of smaller volumes of high alloy steels is of particular importance in scrap yards. Once taring (based on a defined minimum load) is complete, Schenck Process guarantees accuracies of up to +/-1% of the actual value of the loaded scrap. If one grade of approx. 10t is loaded in a single load, the weighing tolerances will therefore be no more than +/- 100kg. Our experts would be happy to draw up a complete quotation for your mechanical installation, energy supply concept and data transfer, including guaranteed levels of weighing accuracy. Give us a call to discuss the details.

» Train scales » Platform scales » Weighbridges

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Product category: Scales and weighing machines

Blast furnace top scales Pig iron production

Blast furnace top scales

Pig iron production

Robust, reliable, durable

Highly resistant scales Blast furnace top scales are subject to the most extreme of ambient conditions. The weighing systems used must be designed to withstand a lot, such as the lifting forces resulting from the pressure of the blast furnace top gases (approx. 2bar). Schenck Process blast furnace top scales are designed for just these conditions. Nowadays we recommend that customers screw blast furnace top scales directly onto DWB weighbeamsfor such applications. The benefits of this application are obvious: the scales contain no parts requiring adjustment (e.g. guides or spring elements). They are pleasantly simple to install and maintain.

Other benefits Schenck blast top furnace scales are very robust and are characterised by high reliability and outstanding durability. A benefit that not only satisfies the very particular requirements of this type of scales, but also makes economic sense.

» Hopper scales » Train scales » Test equipment

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Product category: Scales and weighing machines

MULTIRAIL® HotMetalWeight Torpedo train scales

MULTIRAIL® HotMetalWeight

Torpedo train scales

Every second counts when you’re processing pig iron – which is why fully automatic in-motion weighing is the ideal solution for torpedo wagons. The high-precision MULTIRAIL® HotMetalWeight train scales developed by Schenck Process enable you to weigh pig iron as it travels from the steel plant to the blast furnace. You don’t waste any time as it’s fully automatic and doesn’t require a scales operator.

Precise force measuring technology for process optimisation The measured pig iron production weight can then be balanced according to the shift, daily and monthly total. This data serves as a basis for the performance record for the blast furnace plant. Because the information about the actual weight is also available before the supply of pig iron reaches the steel plant, subsequent processes on the converter can also be optimised.

The precise force measuring technology under the rails weighs the actual weights of all laden and empty wagons as the vehicle passes over. Special force sensors integrated in the standard concrete sleepers safely transfer the forces and torque affecting the track to the track bed and at the same time record the wagon weight with a high level of accuracy and reproducibility.

The system also detects the wagon numbers and registers all values. Only the static function of the scales is used for adjustment; the customer does not need to provide reference scales.

Structure and integration. Without wasting time The scales are integrated without the need for foundations by simply laying the weighing concrete sleepers. The rails are then welded without gaps. The weighing system can therefore be installed in the roadbed during regular track overhaul without wasting time.

The weighing values and the other process data is processed with the help of the Windows-based software DISOWARE Terra.

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Product category: Scales and weighing machines

MULTIRAIL® LegalWeight Dynamic weighing for solids

MULTIRAIL® LegalWeight

Dynamic weighing for solids

Legal-for-trade, dynamic train scales for all lines

High-precision weighing The dynamic train scale for weighing trains and rail cars is now a minor classic! No wonder: intelligent solutions are worth their while and deliver cost and time savings. MULTIRAIL® LegalWeight from Schenck Process pays its way as a legal-for-trade application from the outset. It provides high-precision rail car weighing using fast and legal-for-trade calibrated weighing of the goods during transit, irrespective of whether individual rail cars or whole trains are being weighed.

Applications: Legal-for-trade dynamic weighing to OIML R 106, class 0.5 and 0.2. Can be used within a temperature range from –50°C to +70°C, for solids. Used in logistics and as the basis for invoicing.

Advantages: Schenck Process weighing ties, as a combination of robust concrete ties and legal-for-trade weighbeams. Stainless steel weighbeam IP 67. Optionally with an integrated control scale. The database is integrated into standard software; intelligent measurement data analysis plus online remote diagnosis of networked systems are possible. Fast, gap-free installation by exchanging toes, modular design. EBA and PTB-approved – with an integrated static reference scale. Fast, precise calculation of rail car weights with less shunting. Up to 15 km/h legal-for-trade weighing.

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Product category: Scales and weighing machines

Hopper scales

Hopper scales

Pig iron production

High precision, easy maintenance

Designed with extreme conditions in mind Hopper scales in the burdening area have to retain their reliability and accuracy even under the most extreme of conditions. The high levels of dirt produced during the process mustn’t impact negatively on their function or ease of maintenance. Schenck Process hopper scales have been designed for just these applications. Since they are fitted with RTN load cells which are optimised with VEN elastomer mounts along with bumber checks, neither dirt nor material admission can harm them. The dampening effect of the elastomer mount reduces building vibrations and the dynamic loads of the discharge feeders. The bumber checks can be easily checked and set which greatly simplifies and speeds up all maintenance work.

Benefits Continuously reliable results, even under extreme conditions. Bumber checks are easy to check and set. All maintenance work becomes much simpler and faster and servicing costs are cut.

Applications Schenck Process hopper scales are used in burdening areas for the production of pig iron.

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Product category: Scales and weighing machines

MULTIBELT® Belt weigher

Belt weigher - MULTIBELT®

Maintenance-free, flexible and precise

Weighing on a moving conveyor belt Flexibility is required to measure continuous, different material streams. This is a requirement which Schenck Process conveyor belt scales meet extremely well.

The right solution for every application The applications include production and logistics, throughput and consumption rate measurement for production systems, internal balancing of supply and withdrawal, load limit signalling, batching at loading stations or pre-feeder control and legal-for-trade weighing. Schenck Process belt scales are as precise as required – with an accuracy of +/- 0.25%.

Multi-idler belt scales: MULTIBELT® BMP is an dual-idler belt scale for feed rates up to approximately 15,000 t/h, whereas MULTIBELT® BMC is a multi-idler belt scale for feed rates up to around 20,000 t/h.

Single-idler belt scales: MULTIBELT® BEM is a single-idler belt scale for feed rates up to approximately 4,000 t/h, whereas MULTIBELT® BEP is a single-idler belt scale for feed rates up to around 6,000 t/h. Finally, MULTIBELT® BED is a single-idler belt scale for feed rates up to approximately 15,000 t/h.

Flexible and maintenance-free: Whether using standard belt widths of 500 to 2,000 mm or a customised belt width beyond normal IEV belt widths, Schenck can provide the right solution for every application – solutions that are easy to plan, integratable and maintenance-free

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Product category: Scales and weighing machines

MechaTron® Coni-Flex® Loss-in-weight feeder

MechaTron® Coni-Flex®

Loss-in-weight feeder

Volumetric, gravimetric – free to moderate flowing bulk solids

The cost-efficient feeding solution for free to moderately flowing bulk solids does not make any compromises when it comes to performance. Customised for the application, it feeds reliably and extremely accurately with a value of over +/- 0.5%, with excellent feeding constancy within the same accuracy range. The unique design of the Coni-Flex® flexible feed hopper, with its axially symmetrical container inlet, flexible wall and external discharging aid, ensure a reliable product flow into the feed hopper – thus ensuring excellent feeding quality without bridging and deposits.

Easy, time-saving product changes The system can easily be disassembled and assembled by just one person. If a product needs to be changed, the parts in contact with the product are simply exchanged from the rear and cleaned. The front process side can therefore be ignored.

Advantages which pay off Its small size, coupled with wiring with clear, calculable investment costs and easy servicing thanks to the integrated DISOCONT® feeding and control electronics system as in the MechaTronic version.

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Product category: Scales and weighing machines

MULTIDOS® H Weighfeeder

MULTIDOS® H

Weighfeeder

The MULTIDOS® weighfeeder can be used in an extremely wide variety of ways for continuous gravimetric feeding, and it excels due to its high level of accuracy of +/- 0.25%. It is integrated into the MULTIDOS® product family, with application-specific series to fit every need. The MULTIDOS® H series weighfeeders are suitable for applications with maximum feed rates, high bulk-density materials and extremely high removal moments with large silo discharge openings.

The “classic” multi-talent for maximum feed rates Typical applications: Charging of raw and cement mills, kiln and coal mill charging and mixture formation in smelting and coke plants.

Solutions package: A flatbelt conveyor optimised for precise weighing, a three-phase AC drive system with speed sensor, and integrated weighing sensors.

Quality features and design consistency Reliability, accuracy and a consistent “less is more” design pay off time and time again: the measuring roller that is placed directly on two load cells and the mechatronics concept ensure stable, long-term feeding results. Lifetime lubrication of the bearings and a weighted belt tensioning system make the system remarkably low maintenance.

Further advantages: Onsite or remote weighing system calibration is possible via PCs, local field offices or a host computer. The feed rate adjustment range is wide.

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Product category: Dust extraction systems

AV2 and AV4 Pulse Jet Filters

AV2 and AV4 Pulse Jet Filters

Industrial Air and Dust Filters (with bag)

Schenck Process Pulse Jet Filters can be used in a wide variety of air filtration applications. There are nine different products in the Pulse Jet family of filters that provide a wide range of air flows, access positions and air inlet arrangements. All models incorporate the same compressed air cleaning technology, reliable components and high quality construction.

AV2 and AV4 Pulse Jet Filters

Airlock Vent (AV2 and AV4) are compact square or rectangular filter designs.

The AV2 and AV4 filters are small, rectangular-bodied pulse jet cleaned units designed to handle extremely low air volumes up to 200 m³/hr., dependent on the material being filtered. The units are designed to vent the air from rotary valves although they can also be used to vent surge hoppers and bins.

Fitted with either two or four filters.

Ideally suited for cleaning the air vented from rotary airlocks and surge hoppers.

Suitable for venting small volumes of displaced air.

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About us

Company details

Schenck Process provides high-tech solutions for precision conveying, weighing and feeding – tailored perfectly to the needs of the plastics, chemicals, pharmaceutical, and food industries. Our weighing and evaluation systems establish and monitor the consistent composition of recipes or supply bulk solid flows to the process with high feed accuracy and consistency. Our electronics monitor the exact supply of all main and secondary components.

The name Schenck Process is synonymous with more than 130 years of experience and a strong brand. Today the company, founded as an iron foundry and weighing machine factory in 1881, is one of the global market leaders in applied measuring and process technologies. With 33 Locations worldwide, in 22 state-of-the-art assembly facilities and more than 130 agencies, it employs around 3,000 staff members, among them 1,200 engineers.

We supply made-to-measure solutions for a wide range of requirements – Schenck Process is your expert partner. The innovative products cover a wide range of process engineering solutions in weighing, feeding, conveying, screening, automation, and air filtration.

The standard and customized solutions from Schenck Process cover gravimetric and volumetric feeders, such as screw and vibratory feeders, belt weighers and belt weighfeeders, Coriolis mass flow meters, and liquid scales. Schenck Process is also synonymous with static weighing technology involving precision force sensors, state-of-the-art weighing electronics and software solutions for a wide range of applications. But Schenck Process also offers cutting-edge air filter systems and pneumatic materials handling.

We undertake real-life testing in our modern TestCenters to work out which feeder is best suited to which bulk material.

Schenck Process screen panels ensure the desired classification of materials in the stone and earth-moving sector and the steel industry. Alongside production plants in Australia, Brazil and China, we also now manufacture in Germany. To further perfect this mature technology, Schenck Process has its own TestCenter for vibration technology at its Darmstadt Location where material and prototype testing is performed with the best-matching screening processes.

Once your machine or system has been commissioned, our global aftermarket team provides competent service. We will provide services, spare part solutions and components tailored to your individual needs to advise and assist you.

www.schenckprocess.com

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